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Low-to-Mid Power AC↔DC Chargers (2.2 kW, 3.8 kW, 6.6 kW)

Overview
Our series of bidirectional AC↔DC chargers is designed to meet the rapidly growing demand for flexible, efficient, and grid-aware charging solutions. Offered in 2.2 kW, 3.8 kW, and 6.6 kW variants, these chargers operate seamlessly with 48V and 400V lithium-ion battery systems. Their bidirectional capability allows them to not only charge from the grid (G2V) but also return power back to the grid or local loads (V2G) — enabling true smart grid integration.

Typical Clients

  • EV OEMs integrating auxiliary or onboard charging modules.
  • Battery energy storage providers needing modular charging platforms.
  • Renewable and microgrid developers seeking intelligent charge/discharge units.

Use Cases

  • Residential or commercial battery energy storage charging.
  • Onboard EV auxiliary chargers for passenger or light commercial vehicles.
  • Microgrid stabilization, demand-response, and backup power.

Design Philosophy

  • Built on wide-bandgap devices (SiC and GaN) to reduce losses and improve switching frequency.
  • Totem-Pole PFC for high-efficiency AC input stages.
  • DAB or LLC resonant stages for compact, efficient DC conversion.
  • Designed with compliance baked in — IEC 61851, IEEE 1547, CISPR EMI standards.
  • Modular design ensures easy adaptation for higher or lower power ratings.

Block Diagram Placeholder
(AC Mains → Totem Pole PFC → DC Link → Bidirectional DC-DC → Battery)

Key Specs

  • Power levels: 2.2 kW, 3.8 kW, 6.6 kW.
  • Input: 85–265 VAC universal.
  • Output: 48 VDC or 400 VDC Li-ion.
  • Efficiency: ≥ 95%.
  • Topologies: Totem Pole PFC + DAB/LLC.

Simulation & Digital Twin

  • Complete PLECS/MATLAB models for efficiency optimization.
  • Transient analysis of G2V and V2G operation.
  • Interactive waveforms (placeholder).
    Download simulation model → gated link.

Proof Points

  • EMI pre-compliance scans meeting CISPR Class B.
  • Thermal analysis confirmed safe operation under continuous load.
  • Validated bidirectional operation under grid-tied and standalone modes.

👉 Want to adapt this charger to your system? → Engage our PE-ODC.

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